Fender Factory Tour
Fender’s Corona facility was opened in 1985, coinciding with the end of the brand’s ownership by the Columbia Broadcasting System (CBS) and the creation of the Fender Musical Instruments Corporation (FMIC). While Fender has factories and offices all over the world, this is where the flagship guitars and basses are made. American Series Stratocasters, Telecasters, Precision and Jazz Basses are all manufactured here. This is also where they assemble their American made amplifiers and the home of the Fender Custom Shop.
In September of 2011, I was able to tour and photograph the facility. At the time, Fender had recently resumed offering public tours. What follows is largely a repost of content that originally appeared on an earlier version of this website. Having rediscovered the photos, I am resharing them in the hope that they may be of interest.
Parts Production
Stamping Out Pickguards On An Industrial Press
Freshly made pickguards
Cutouts from pickguard production
A CNC for pickguard production
Applying shielding to the back of pickguards
A box of stamped Stratocaster jack-plates
Pickup bobbins being assembled
Polishing bridge saddles
Freshly polished bridge saddles
Freshly stamped telecaster jack-plates
The tour began in a section of the factory where workers make parts such as pickguards and backplates. Our guide was quick to point out that Fender takes pride in manufacturing many of these parts in-house, using machines from the original Fullerton Factory!
They also had a modern computer controlled laser cutter on hand too that we were told was new and they were experimenting with.
The Neck Department
Next it was over to the wood shop where we saw the necks being made. Even with the aid of modern CNC technology, much of this work must still be done by hand!
Both one piece maple necks and two piece necks with rosewood fingerboards were in production.
Dimensioned lumber waiting to be turned into guitar necks
Fingerboards glued on and awaiting further work
a CNC cutting the truss rod channel
A worker installing the "skunk stripe" on the back of a neck
One piece maple necks in production
These CNC machines dimension the necks. One cuts the front, the other machine cuts the back profile.
Dimensioned necks waiting for further processing
A worker installs dot position markers.
A worker inspecting a neck
The Neck department
Sanding a fingerboard
A worker installing frets via the hammer-in method
A worker installing frets ia an arbor press
fretted necks eating for the end to be trimmed
A worker cutting off the excess fret ends
fretted necks awaiting further processing
A worker masking off the fingerboard before the neck is sent to the finishing department.
Once the necks are dimensioned and shaped, they visit the fretting department. Here it was interesting to note that the frets were installed via one of two different methods depending on the piece!
The bulk of necks are fretted with the use of a manually operated fret press; The fretted necks are then run past a high-speed cutter that removes the excess fret wire from the ends in two quick passes! A few feet away, bound bass necks were being fretted with a more time consuming hammer-in method!
Body Production and Finishing
Body blanks waiting to be cut.
A CNC dimensions the bodies to shape
A worker prepping a body
A worker sanding the cutaway with a spindle sander
Sanding the arm contour
Bodies waiting for the next step
In another area of the factory, Fender employees craft the guitar bodies. It was amazing to watch as the computer controlled router cut out three Stratocaster bodies simultaneously in what couldn’t have been much longer than a minute!
Once the bodies are cut, they head into the sanding area. Here, finer details are shaped and workers sand each guitar body to prepare it for finishing.
The next step for the instruments is the finishing department. Unfortunately, due to the delicate nature of this work, Fender does not allow admittance to this area. Instead, visitors are shown a short video explaining the finishing process that guitars go through.
However, one interesting feature of Fender’s finishing procedure is visible throughout much of the factory. Fender has built a conveyor belt into the rafters of the facility where guitars can dry and cure after finishing!
Finished bodies curing
A worker buffs the finish to a high gloss
Electronics and Final Assembly
Next, the tour brought us past where Fender pickups are made and wound on premises, then through two stages of assembly: Where the electronics are wired into the pickguard to create the wiring harness and finally to the assembly/setup area where the instruments are bolted together, strung, and prepared for shipping.
Wiring a pickguard assembly
Pickup winding is done on premises
Parts storage
A worker wiring a guitar
A worker assembling an amplifier
A worker stringing a guitar
Workers in the assembly area
The Fender Custom Shop
A custom shop work area
A custom shop work area
A reminder of the power of nature
Abagail Ybarra at her station
The last leg of the tour passes through the Fender Custom Shop, where a team of employees is equipped to handle any special request that a customer might have for their guitar. They do custom finishes, relic guitars, custom wiring and electronics, and even make replicas of famous guitars from the past.
Within the custom shop is also the office of Abigail Ybarra, who has been winding pickups at Fender for decades. Her pickups fetch a hefty premium.
Closing Thoughts
The tour ended back at the Fender Visitor Center. Here guitar enthusiasts can peruse and play Fender guitars, as well as purchase merchandise such as tee shirts, coffee mugs, etc. The tour was a great experience and well worth the time for guitarists of all ages and ability levels, as well as their families. I hope to take the tour again the next time my travels bring me to southern California.
Erik Salomon - Calico Guitarworks Owner / Head Technician
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About Calico Guitarworks
Calico Guitarworks is the area’s premier destination for fretted musical instrument care and maintenance. Owned and managed by Erik Salomon, the shop is dedicated to providing quick, honest and reliable service. The staff at Calico Guitarworks has a combined 25+ years of professional guitar repair experience. Sharing the knowledge that we accumulate in this focused pursuit is at the core of what we do. Learn more About Calico Guitarworks, explore our Frequently Asked Questions, or Contact us with a specific request.
