Making An Acoustic Guitar Saddle

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Making An Acoustic Guitar Saddle

saddle installed
A Hand Carved Acoustic Guitar Saddle on An Acoustic Guitar Bridge

The saddle is a vital part of an acoustic guitar. Protruding above the bridge, it is one of the primary action adjustment points for the instrument. Without a well made saddle, proper setup will not be possible. Though they can be made from many different materials, for this article, we will be focusing on the process of hand cutting a new acoustic guitar saddle out of a piece of bone.

Making A Compensated Bone Saddle: Step By Step

Measuring A Blank

Measuring A Saddle Blank

We begin with a suitable bone blank that is sufficiently oversized relative to the existing saddle slot on the instrument’s bridge

Using a measuring tool called a caliper, we measure the length of the saddle slot then mark the desired length on our saddle blank.

The saddle is cut roughly to length using a saw.

Fitting The Saddle To The Slot

Saddle Blank After Fitting

Next we carefully sand the blank, adjusting the length and width, and rounding the edges, until the piece is properly seated in the saddle slot. A correct fit should be snug, but not excessively difficult to remove. 

Instruments with under-saddle pickups may require some extra finesse to ensure that the  bottom of the saddle rests firmly against the pickup that is installed on the bottom of the saddle slot.

Radiusing The Saddle

Radiusing The Top

After measuring the fingerboard’s radius (curvature), we use our radius gauge to draw the profile of the fingerboard onto the saddle blank. Then it’s over to a disc sander to remove material, sanding a matching contour on the saddle’s top. 

Compensating The Saddle

Compensating The Saddle

“Compensation” is a term to describe adjustments made to the functional length of the string in order to fine-tune the intonation of the instrument

To accomplish this, we first mark the saddle between the second and third string since this marks the switch from plain to wound strings in a standard acoustic string set.

Then we draw two lines diagonally across the length of the saddle. These will serve as a guide of where to file. We then shape the top of the saddle, removing material on either side, until the desired compensation has been achieved.

Had we been making a traditional saddle, without string compensation, the top would simply have been rounded over to produce a crown across the length of the saddle. Compensation is a bit more work but yields better intonation in the instruments upper register.

Setting The Saddle Height

Checking The Saddle Height

Back over to the guitar, we install the outer two strings to take an action measurement. If needed, we will perform additional sanding to achieve the desired string height we are seeking. 

Polishing The Saddle

Polishing The Saddle On A Buffing Wheel

Once the action and intonation have been set, we use sandpaper to remove any rough tooling marks before switching to a dedicated buffing wheel to polish the saddle  to a high shine. Besides aesthetic appeal, this provides a smooth surface for the string to rest against. 

With that completed, the saddle is ready to go. It’s time to finish the setup and make some music!

saddle wide
Compensated Saddle Installed

About Guitar Repair Long Island

Guitar Repair Long Island is the area’s premier destination for fretted musical instrument care and maintenance. Led by owner/head technician Erik Salomon, the shop is dedicated to providing quick, honest, and reliable service. Our vast experience in all aspects of instrument repair ensures that we can help with whatever your needs are. Contact us with any questions or book your appointment today.

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